Full-Race Intercooler Kit for 17+ F-150 & Raptor 3.5L EcoBoost

Description

17+ F-150 & Raptor 3.5L EcoBoost Intercooler Kit

Keep your truck cool with the highest flowing charge air cooler (CAC) ever developed for the 2017+ Gen 2 & Gen 3 Raptor, and 2017+ F-150 3.5L EcoBoost trucks. Featuring a high-quality 3.5″ thick bar and plate core, this kit efficiently reduces charge air temperatures, enhancing power output and throttle response, all while increasing strength and durability.

INCREASED COOLING PERFORMANCE FOR 2017+ RAPTOR AND 2017+ F-150 ECOBOOST

Experience unparalleled cooling performance with the Full-Race V2 Intercooler – the most advanced, highest-flowing charge air cooler (CAC) ever developed for the 2017+ Gen 2 & Gen 3 Raptor, and 2017+ Ford F-150 3.5L EcoBoost trucks. Featuring aerospace-grade construction and CFD-optimized end tanks for the EcoBoost engine, this intercooler supports 700+hp airflow rates with minimal pressure drop and is fully compatible with a variety of aftermarket bumper, winch, or other front-end upgrades.

Features & Benefits

• Enhanced Cooling Efficiency: The Full-Race Intercooler dramatically improves cooling efficiency by lowering Inlet Air Temperatures (IAT) by over 90° compared to OEM intercoolers, which can reach up to 220°F at max load. This significant reduction in temperature helps maintain near-ambient air intake levels, effectively preventing engine knock and enhancing overall performance.
• Optimized Design: With aerodynamically cast end tanks and a 70% larger internal flow area over stock, the Full-Race design optimizes airflow and cooling performance, and limits pressure drops to <1psi at 700+hp airflow rates.
• Designed for Durability: Constructed with TIG-welded end tanks and a high-strength, hand-fabricated steel lower support beam, this intercooler is built to last under tough conditions, unlike the OEM intercooler which is little more than an aluminum core that’s been affixed to a couple of plastic end tanks.
• Front-End Upgrade Compatibility: Unlike the OEM intercooler, the Full-Race kit supports various front-end upgrades, such as a steel bumper, bull bar, snowplow, and virtually any other form of F-150 front-end upgrades.
• Easy Installation: Straightforward installation and retains the OEM sensors and purge solenoid fittings.
• Warranty: Your investment is protected with a comprehensive one-year warranty against manufacturing defects, providing you with peace of mind and assurance in your purchase.

What’s Included

• Full-Race High-Flow Front Mount Intercooler Core: The intercooler core boasts a flow rate exceeding 1000cfm, ensuring less than 1psi pressure drop at power levels up to 600+hp. It offers a 70% larger internal flow area than OEM, utilizing oversized 10mm paths for both charge air and ambient air—significantly wider than the typical 6.5mm paths. This design maximizes cooling efficiency and performance, making it ideal for high-power applications.
• Full-Race Intercooler Mounting Beam: A hand-fabricated lower support beam constructed from high-strength steel for additional rigidity and longevity.
• Full-Race Aluminum Charge Piping (Hot and Cold Side): Inlet and outlet sizing has been boosted to accommodate 3″ piping on each side.
• Cast Aluminum Y-Pipe: Our F-150 and Raptor intercooler kits feature a cast aluminum Y-Pipe for a stronger, better-fitting, and more reliable intercooler upgrade.
• Hardware Kit: Engineered as a direct bolt-on replacement, this kit includes all necessary components for installation including 2-ply couplers, t-bold clamps, piping, mounting brackets, a horn relocation bracket, and more.
• Optional Powder Coating: Protect and enhance your intercooler with optional black powder coating.

SPECIFICATIONS

• Front mount intercooler core features a >1000cfm flow rate (70% increase over stock),
• Oversized 10mm charge air and 10mm ambient air paths (3.5mm larger than stock)
• Rated at having only a <1psi pressure drop at 700+hp airflow levels
• 17.8L total internal volume
• Solid steel intercooler lower mounting beam
• Comes with intercooler upper mounting brackets
• Aluminum charge piping (for both hot and cold sides)
• Silicone couplers and metal clamps
• Horn relocation bracket
• Optional black powder coating
• Turbosmart Vee Port EM Valve and Smart Port Valve BOV compatible

FITMENT

• 2017+ Gen 2 Raptor
• 2021+ F-150 Ecoboost 3.5L
• 2021+ Gen 3 Raptor (Note: Factory intercooler fans must be removed)